The campus was experiencing significant chilled water flow versus chiller plant capacity problems. The secondary chilled water flow was excessively high with a small temperature differential, preventing the chillers from providing their design load.
Using the hydraulic model of the chilled water system, several improvements were proposed, hydraulically verified, and implemented:
- Added flow meters and temperature sensors on the system
- Modified chilled water coil piping arrangements
- Eliminated tertiary chilled water pumps
- Modified sequencing within the chilled water plant
These modifications reduced secondary chilled water flow by increasing the differential temperature, allowing the plant to maintain the chilled water supply temperature and fully load each chiller, resulting in substantial energy cost reductions.